Overhead Cranes for Nepal Steel Mill

Sinomac made 6 sets European-style single-girder overhead cranes for local steel mill in Nepal. These cranes are set to improve both efficiency and safety, especially in the facility's pickling line. Designed with advanced features and robust construction, these cranes can support the demanding needs of steel manufacturing.

Advanced Features of the Cranes

The new single-girder cranes come with an IP65 protection rating. This high rating means they are dust-tight and protected from water jets, making them especially suitable for challenging conditions at steel mills. In environments where corrosive materials are common, this feature is crucial.

Furthermore, these cranes use acid- and corrosion-resistant head-mounting technology. For example, this innovation can reduce maintenance needs by up to 30%, leading to a longer lifespan for the cranes and a boost in productivity. This means fewer interruptions in the manufacturing process, allowing the steel mill to operate more smoothly.

Precision and Control

Each crane is classified as A6-class, indicating they are perfect for demanding applications. They are outfitted with full variable frequency control, which allows operators greater precision when lifting. This technology helps reduce accidents by ensuring smoother operations. In fact, companies that upgrade to such cranes often see a decrease in workplace incidents by as much as 25%.

The cranes use custom-made motors and reducers from ABB, a recognized leader in industrial technology. The inverters provided by Yaskawa enhance performance further, while Schneider's electrical components bring reliability and efficiency. Moreover, the wire ropes sourced from Daesang are specially designed to endure heavy lifting, which contributes to the overall durability of the cranes.

Simplified Installation Process

A unique feature of these cranes is the aviation plugs used for electrical connections. This design significantly simplifies the installation process, cutting setup time by around 40%. The ease of installation means that the steel mill could quickly integrate the cranes into their operational flow, leading to less downtime and greater productivity.

After the cranes were shipped and commissioned, the customer managed to complete the installation with only minor adjustments. This efficient process showcases the thoughtful engineering behind the cranes, reinforcing their user-friendly nature and immediate usability.

Positive Feedback from the Customer

Six months into operation, the customer expressed enthusiasm for the cranes through a thank-you letter. They highlighted their satisfaction with the cranes' performance, claiming a marked improvement in pickling line efficiency. They reported a 20% increase in productivity, a significant enhancement from their previous setup.

The customer was so impressed that they placed an order for two additional single-girder cranes of the same specifications. This repeat order serves as a strong endorsement of the cranes' quality and effectiveness in meeting the steel mill's needs.